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Rapier Loom Tenders For Bahir Dar Polytechnic Institute

Rapier Loom Tenders for Bahir Dar Polytechnic Institute

Tenderer

The Bahir Dar Polytechnic Institute, which has now evolved into Technology and Textile Institutes, was founded in 1963 via technical collaboration between the Government of the Soviet Union and the Imperial Government of Ethiopia. The institute was a prominent producer of technicians for the nation. The institute began its first training program in Textile Technology at the advanced diploma level in conjunction with the Russian Government under the name Bahir Dar Polytechnic Institute, which later became Bahir Dar University in 2000. For almost 33 years, the training program was at the Advanced Diploma level in the subject of textile technology. The Advanced Diploma program was then elevated to a B.Sc. degree in Textile Engineering in 1997.

Request for the bids

  • Subject of Procurement:     Procurement of Textile Machines
  • Procurement Reference Number:  ICB 376/2015    
  • Project Name Procurement of Textile Machines for Bahir Dar University Institute of Textile and Fashion Technology
  • Date of Issue of Bidding  :November,2022
  • The bid opening shall take place at:

Date: March /31/2023

Time: 10:30 AM (4:30 Local Time) 

  • The deadline for bid submission is:

Date:  March /31/2023

Time: 10:00 AM (4:00 Local Time) 

There are two rapier looms in this tender. The requirements are as follows. For more information, please contact us.

Projectile loom with tappet shedding

Major Technical specification

1.1.  Fabric specification

Fabric width: 320cm

Fabric product type:

Width reduction range:

Range of warp yarn count: course to fine and ply yarn

Range of weft yarn count:  course to fine and ply yarn

Type of yarn used: all types

Weft density range:

Warp density range:

Range of fabric density: (Light to heavyweight) in gsm: up to 900

1.2.  Filling insertion

       Projectile type and Dimension

       Weft stop motion

       Weft cutter

       Projectile guide

       Transporting Device

       Weft feed mechanism

       Pre-winder type and mechanism

       Weft selector:

       Number of Projectile

       Picking Mechanism

Maximum Number of weft colour:4

1.3.  Shedding

       Shedding mechanism: Tappet

       Number Harness Frame:6

       Pick finding Mechanism

       Range of shed heigh

1.4   Warp let-off

       Backrest type and mechanism

       Warp stop motion mechanism

       Type of drop wire

       Number of warps stop bars

       Flange diameter of warp beam

End finding mechanism: Electrical type and automatic

1.5.  Beating-Up mechanism

       Beating mechanisms

       Beating force

       Reed Type

       Reed width: Shall be compatible with given fabric width

       Reed count: to be specified on pending technical specification

1.6.  Cloth take-up

Cloth tack-up roller (diameter, position, surface roughness),

       Cloth roll (diameter, position, and capacity, coat (emery))

1.7.  Machine drive

       Type of motors used for driving

       Loom drive

       Braking system

       Reed motion

       Shedding motion

       Picking motion

       Let-off motion: Electronically controlled

       Take –up motion: Electronically controlled

       Lubrication mechanism

selvedge formation: Tucked selvedge in both sides

       Beam for false selvedge

       Temple type:

       Suitability for machine start-up

       Speed Adjustments

Selvedge cutter

Other driving mechanism

1.8.  Machine frame

Rigidity and durability of machine frames

Materials used and treatments for each component of machine

1.9.  Loom control, monitoring and software tools

Interactive display (Equipped with user friendly and informative screen color display system with fault indication menu and displaying production and quality reports per shift, per operator etc)

Loom monitoring system

Microprocessor speeds, memory capacity and circuit board setup for digitalized components

Features leading for Visibility of the machine status

Software tools (for manage machine setting, creating new designs, style administration, etc)

Connection provided for major weaving room monitoring systems

Bi-directional communication on Ethernet or serial connection

Others features if any

1.10.       Production capacity

       Effective speed, rpm:470

       Weft insertion rate (m/min)

       Production in m2/hr per m/c

  Loom efficiency

1.11.       List of accessories, tools and spare parts

All necessary spare parts that could serve for at least two years and components/accessories shall be comprehensively identified and included in the bid, and all the items to be supplied shall be of the highest quality.

Technical Advantage (Features)

2.1.  Utility Consumption

Power Consumption (installed and absorbed)

2.2.  Features:

Features leading to Lowest energy consumption; Features leading to productivity increase; Lowest weft yarn waste; Quick warp style change; Features leading to product quality improvement; Features leading to mechanical and operational reliability and ease of use; Features leading to Ease of Maintenance; Features regarding international regulation; Concerning safety (mechanical and electric); Environment (ergonomics, noise, vibrations, and electromagnetic compatibility); Long machine service life; Features leading to decreased spare part consumption; Could have a minimum noise and vibration

Man power requirement

Year of Manufacture: New

3. Machine Dimension ( LxWxH )

4.  Country of origin: Preferably Europe and similar origin

5.Quality and performance guarantee

Stated achievable quality levels; Stated performance guarantee; Experience and reliability in the supply of machinery related to the project.; Bidder’s market share and experience in world market (Asia, America, Africa, and Europe etc) as regard to the particular machines being offered; Specific & relevant experience in supplying of these particular machines in this lot to Ethiopia; Specific & relevant experience in supplying of these particular machines in this lot to developing; After Sales Service; video technical support, online support & reliability of spare parts supply; Execution of schedule, detailed with machine manufacturing, readying for shipment, erection,

6. Scope of Training and methodology

No of trainees (operator, technicians,

Duration of training (in Man-days)

Place of training (abroad and in house)

7.  Availability of machines documentation:

The bidder shall present machines and spare parts catalogues and express his/her commitment to present all the necessary machineries’ documents such as: operational and maintenance manuals, etc.)

8. Gross & net weight; & number of containers required during transportation of the lot

Gross and net weight of machine/equipment

Total       number  of    containers      required during

Electronic jacquard Loom with Rapier weft insertion

Major Technical specification of rapier loom

1.1.  Fabric specification

Fabric width: 320cm

Fabric product type: Terry Fabric

Width reduction range:

Range of warp yarn count: course to fine (with possibility of ply yarn)

Range of weft yarn count: course to fine (with possibility of ply yarn)

Type of yarn used: all types

Weft density range:

Warp density range:

Range of fabric density that can be produced (Light to heavy) in gsm

Pile height:

Pile formation mechanism

       Pile loop direction: warp direction

       Range of Pile Ratio

       Range of pile geometry

       Pile presence on fabric surface

   1.2.    Filling insertion

       Rapier type: Flexible double rapier

       Warp tension control mechanism (For Ground and Pile)

       Weft stop motion

       Weft cutter

       Weft selector

  Weft color: 8

       Pre-winder type and mechanism

       Sprocket type

   1.3.    Shedding

       Shedding mechanism: Electronic jacquard

       Number of Hooks and tire cord

       Comber board

       Type of Reversing

       Range shed height

  1.4.      Warp let-off

       Backrest type and mechanism

       Warp stop motion

       Type of drop wire

       Number of warp stop bars

       Warp tension control

       Flange diameter of warp beam (Ground and Pile)

       End finding mechanism: Electrical type and automatic

  1.5.      Beating-Up mechanism

       Beating mechanisms

       Beating force

       Reed Type

       Reed width: Compatible with the given fabric width

       Reed count

   1.6.    Cloth take-up

       Cloth take-up roller (diameter and position)

       Cloth roll (diameter, position, and capacity)

  1.7.      Machine drive

       Loom drive

       Type of motors used for driving

       Braking system

       Reed motion

       Shedding motion

       Picking motion

       Drive for pile formation

       Drive of hook

       Jacquard motion

       Suitability for machine start-up

       Let-off motion: Electronically controlled

       Take –up motion: Electronically controlled

       Speed Adjustments

       Lubrication mechanism

       selvedge formation: Tuck-in selvedge

       Beam for false selvedge

       Selvedge cutter

       Temple type:

       Other driving mechanism

  1.8.      Machine frame

       Rigidity and durability of machine frames

       Materials used and treatments for each component of machine

  1.9.      Loom control, monitoring and software tools

       Interactive display (Equipped with user friendly and informative screen color display system with fault indication menu and displaying production and quality reports per shift, per operator etc)

       Loom monitoring system

       Microprocessor speeds, memory capacity and circuit board setup for digitalized components

       Features leading for Visibility of the machine status

       Software tools (for manage machine setting, creating new designs, style administration, etc)

       Connection provided for major weaving room monitoring systems

       Bi-directional communication on Ethernet or serial connection

       Others features if any

  1.10.    Production capacity

       Effective speed, rpm: 600

       Weft insertion rate (m/min)

       Production in m2/hr per m/c

  Loom efficiency

1.11.       List of accessories, tools and spare parts

All necessary spare parts that could serve for at least two years and components/accessories shall be comprehensively identified and included in the bid, and all the items to be supplied shall be of the highest quality.

Technical Advantage

2.1.  Utility Consumption

Power Consumption (installed and absorbed in kW/hour/machine

2.2.  Features

       Features leading to Lowest energy consumption; Design Flexibility; Features leading to productivity increase; Lowest weft yarn waste; Quick warp style change; High speed hook selection; Interfaced with CAD system; Features leading to product quality improvement; Features leading to mechanical and operational reliability and ease of use; Features leading to Ease of Maintenance; Features regarding international regulation; Concerning safety (mechanical and electric); Environment (ergonomics, noise, vibrations, and; Long machine service life; Features leading to decreased spare part consumption

Man power requirement

Simple way to adjust knife height and shed size system

Year of Manufacture: New

Could have a minimum noise and vibration

Multi-position adjustable CAM selvage mechanisms

3. Machine Dimension (LxWxH)

4.  Country of origin: Preferably Europe and similar origin

5. Quality and performance guarantee standards:

Stated achievable quality levels; Stated performance guarantee; Experience and reliability in the supply of machinery related to; Bidder’s market share and experience in world market (Asia, America, Africa, and Europe etc) as regard to the particular; Specific & relevant experience in supplying of these particular machines in this lot to Ethiopia; Specific & relevant experience in supplying of these particular machines in this lot to developing countries; After warranty: video technical support, online support, spare parts, field maintenance; After Sales Service; video technical support, online support & reliability of spare parts supply; Execution of schedule, detailed with machine manufacturing, readying for shipment, erection, commissioning and training.

6. Scope of Training and methodology

No of trainees (operator, technicians, technologists, Engineers)

Duration of training (in Man-days).

Place of training (abroad and in house).

7.  Availability of machines documentation:

The bidder shall present machines and spare parts catalogues and express his/her commitment to present all the necessary machineries’ documents such as: operational and maintenance manuals, etc.)

8. Gross & net weight; & number of containers required during transportation of the lot.

Gross and net weight of machine/equipment.

Total number of containers required during transportation of.

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