Sunamganj Textile Diploma Institute Tenders for Spinning Machines
Now so many Bangladesh customer use FYI Brand Spinning Line machine .
It is including :
Lab former machine
Lab combing machine ,
Carding machine,
Drawing Machine
SIMPLEX MACHINE/SPEED FRAME,
Ring machine ,
Rotor Spinning Machine
Rotor Spinning machine
Cone winding machine
AUTOMATIC REELING machine etc……..
We will talk about these machine specification at Bangladesh tender.
Contents
Tenderer
Sunamganj Textile Diploma Institute, the ECNEC approved the Sunamganj Textile Institute establishment project on April 26, 2017. It is being established on a seven-acre plot, east to the Abdul Mazid College under Dakshin Sunamganj upazila while the Tk 783.1 million project is taken up. For teaching purposes, the school put out a tender for some spinning machines this year.
LAP FORMER
Specification:
1. Doubling: 24/28/32
2. Drafting mode: 2 over 3 or 3 over 3 pneumatic weight, pressure: 380-550n
3. lap speed: 80-120m/min
4. output in theory: 350kg/h
5. Full lap package weight (max): 22kg
6. Total Draft ratio: max 1.80 times
7. Adopting PLC to control the machine, the touch screen can be displayed the parameter and operation guide; inverter drives the main motor that is easy to set the speed of machine; during the lapping, the speed of main motor is reduced, which reduces the blocking
8. Proportional valve for the pressure of sliver, which confirm the right pressure and the pressure can be displayed in the touch screen.
9. 28 pcs sensor which monitor the sliver and the machine will be stopped while there is no sliver, broken sliver and sliver stop.
10. Feed mode: two sides gantry creel, simple frame and less floor space
11. Cone for uni-lapper is 96 pcs.
12. Electric control: PLC touch screen exhaust upper (with suction motor) With three semi-automatic trolley
COMBING MACHINE
Specification:
Head:8
Number of delivery: 01 Automatic can change with
Head distance: 470mm
Speed : 60,280,300,320 nips according to different process
Bobbin size: 4200x300mm(inner 180mm, out$200x300mm)
Feed lap: Width: 300mm;
Dia.: less than 600min;
Lap count: 60-80 ktex
Fiber length: 20-50mm
Noil: 8-25%
Drafting type: 3 over 5/3over 3/5 over 5, pneumatic load
Draft ratio :Pre-draft: 1.14; 1.36; 1.5; total draft: S-19.3
Draft gauge:Main draft: 41-54
Feed length per nipper: 4.3/4.7/5.2/5.9 (standard: 5.2)
Coiling style: Single can sing coiling
Sliver can size: $600x1200mm(with caster)
Comber sliver count: 3-6 ktex
Suction style: Central suction
Compressed air: Pressure: 6-8x105Pa; capacity: 1.5m3/h
Exhaust air volume: 3000 m3/h
Suction pressure: 250Pa
Source of electricity: 380V±10%; 50Hz
Auto couter: Meter & 4 shift
Motor power: Inverter motor 3.5KW; brush motor 1.3KW
Suction motor: 1.5KW, if the suction style is group suction, then this suction motor is not necessary.
Change gear & puly : Complement
Top roller cots: Becker/Best Quality as per model
Overall size: As per model
U%: <3.5%
Neps: <50
CARDING MACHINE
Staple length: 22-76mm
Maximum production capacity: 80kg/ Hour
Sliver Weight: 3.5-6.5g/m
Weight of tuff web: 400-1000g/m
Inner Frame Width: 1000mm
Max delivery width: 250/min
Licker in Dia: 250mm
Licker in Speed: 808-1300 in Ten step
Doffer Din: 706mm
Doffer speed: 50-80
Cylinder Dia: 1290mm
Cylinder Speed (RPM): 330,360,420,450,500
Removing Flats (Working/total): 32/86
Flat speed(mm/Min): 122-510
Can Size: 600 X 1100 or 900 X 1100
Suction Air Volume Pressure: 4500m3/h-1000pa
Suction point: Eight under Card
Safety: full enclosed
Install power: 6.57 KW
DRAWING FRAME
Material: Cotton, manmade fiber, blends, fiber length 10-80 mm
No. of delivery: 2 (Double coiler)
Doubling (x): up to 8
No. of feeding end: 6-8
Draft (x):4-11
Drafting Type: 3 over 3 with pressure bar and guide roller.
Loading Type: Pendulum arm spring weighting.
Delivered sliver weight (ktex): 1.25-7
Deliver speed: 2.47-10m/s (200-600 m/min)
Feed can diameter: Ø400, Ø 500, Ø 1600 Height: 1100(900) mm.
Delivery can diameter: Ø300, Ø350, Ø400, Ø500 mm Height: 100(900) mm.
Max. delivery speed: 1100 m/min
Automatic filter cleaning.
Central drafting system setting without gauges
Automatic can changer
Empty can feed for up to 3 reserve cans
Central lubricating strip
Control panel with graphic display
Control System: The speed of main motor is controlled by inverter. PLC is adopted for controlling system.
Auto Stop Motion: Photoelectric stop and micro switch stop motion.
Motors: Main Motor, Can Change Motor, Servo Motor, Suction motor, Cleaning
motor. Stop motion Electric stop motion for breakage on top roller & calendar roller; Electric stop motion for choke of sliver at gatherer & coiler tube; Sliver length stop motion actuated by auto reset counter; Electric stop motion for creel part. With Catalogue &
operation manual.
Power: 3-Phase AC, 380V/50HZ
SIMPLEX MACHINE/SPEED FRAME
Specification:
1. Spindle gauge: 220mm
2. No. of spindles: 24
3. Machine type: 2 right hand or 2 left hand
4. Adaptable staple length for cotton: 22-38ınım
5. Size of bobbin: dia.45mm, length 445mm
6. Flyer spindle shaft diameter: 22mm (approx.)
7. Full package: dia. 152mm length 406mm
8. Suitable count: Nm 0.8-5.0
9. Total drafting range: 4.13-13.28
10. Twist range: 1.76-7.44/10CM
11. Flyer type: Closed type with stainless tube with aluminum presser. (PLC) adopts SIEMENS/DELTA/FUJI/others
12. Programmable controller 13. Frequency converter: (one inverter for flyer and roller, one inverter for lifting and winding)
14. Drafting system: four-roller short double apron system, with Tex parts pendulum
arm SKF-PK1500, Top roller LP1015, LP1015, LP1017, LP1015 and OH514
top apron cradle, cot of Armstrong. 15. Top rollers size: outside Dia.: 28, 28,25,28mm, width 40mm, hardness: 800 ±30. Rubber cot maker: Armstrong
16. Top apron size: inside dia.37mm, thickness 0.9±0.02mm, width:39.5mm 17. Bottom apron size: inside dia.38mm, thickness 1.2±0.02mm, width:39.5mm
18. Bottom tollers: Dia.: 28.5mm, 28.5mm, 28.5mm, 28.5mın fluted hardened chrome-plated bottom roller, with needle bearing Front, 2nd, Back-Helical &
3rd-Knurled. 19. Mechanical spindle speed: max. 1600rpm Practical spindle speed: up to 1200rpm (for cotton), up to 1400RPM (for polyester)
20. Creel: gantry creel with five rows of guide rollers with bearing system (500X1100mın, stainless) Positive driven.
21. Counter: pre-determined length counter.
22. Shift counter for 4 shifts: 3 shift in normal, 1 for spare
23. Stop motion: Five photocells are equipped
24. Signal lamps numbers and each function: minimum 4 pieces
25. Multi-display panel: spindle speed, fixed length, accumulated length, current Length;
RING FRAME
Specification:
Spindle Gauge: 70 mm.
Spindle per side No.: 24/36/48
Spindle type-spring type. Standard spindle with knee breaking system
Ring diameter: 38mm, 42mm, 45mm (12 spindles for each ring diameter) Flange 3.2
Tube length: 200 mm
Spun yarn count: 6-100 Ne
Draft Ratio: Total draft 10-50 times, Rear Zone Draft 1.6-1.53 times,
Draft range: 8-80
Twist range: 300-1600 T/M
Spindle speed range: 12000-20000 грm
Twist: “Z’ or ‘S’)
Suitable fiber: Cotton, Cotton type chemical fiber and medium synthetic fiber up to 65mm or their blends.
Pressure arm- Spring loaded drafting arrangement with 3 rows of rollers with cradle for short and medium staple fibers.
Roving bobbin diameter: 180 mm and lift 205mm creel of 6 rows (single) with roving holder peg, break & roving guide bar.
Operating system: PLC with latest configuration.
Ring cup, Drafting bottom roller, Spindle and Traveler must be rust proof.
Accessories for Ring Spinning Machine
Essential spare parts and catalogue book.
No. of Ring bobbin: 400
No. of Simplex bobbin: 200
Draft changeable gears: (Step-2) 8-50
Break draft changeable gears: 1.16-2.0 (Step 0.05)
Twist changeable gears: 300-1600 T/M Ring Traveler: For 165 205, 265, 305, 405, 505, 605, 805.
(For each size minimum 1 packet rapid, 1000pcs/packet) Catalogue & operation manual
ROTOR SPINNING FRAME:
With (24×2=48 rotor)
Standard Machine, consist of head and tailstock, tube loader UNIfeed, Steplessly
adjustable changing positions, I roboter Spinning position with self cleaning
Rotor Drive with 30 kW motor
Winding Roller drive with 5.5 kW motors
Feed drive with 5.5 kW motors
Cylinder Bobbins
Sliver guide 10 mm
Channel insert 31
Pressure roller with grey coats
Can height upto 1070mm
Package length 125-155mm and edge shifting motion 0-30mm, steplessly variable
stroke gear box, winding helix angle 30’-40’ settable in 1’ steps
Roboter without yarn end placement
Additional cleaning head
Yarn clearer with capacitive sensor
Exhaust air downwards into air duets
CONE WINDING MACHINE
Head :4, Auto splicer unit
Winding speed minimum 600 m/min (approx.)
Yarn Cleaning system: electronic, Adjustable package hardness
Auto doffing system with auto stop motion
AUTOMATIC REELING MACHINE
The machine take up Elastic Nylon yarn & not textured yarn to a hank of yarn and put the hank yarn to dyeing. Then adopt Hank to cone winder rewinding it to be a hard cone yarn, the finished yarn could be a sewing thread or weave to cloth.
SPECIFICATION:
No of Spindle : 24 head (Single load)
Spindle Width: 3″4″
Dist. Betwix Spindles (Each spindle space); 4 1/2”
Winding Device Circumference (Yardage meter can be adjusted): 1.3-2yds
